Aviation Structural Mechanic Job Description: Salary, Duties, & More (2022)

Table Of Contents

  • Aviation Structural Mechanic Job Duties
  • Aviation Structural Mechanic Job Requirements
  • Aviation Structural Mechanic Skills
  • Aviation Structural Mechanic Work Environment
  • Aviation Structural Mechanic Trends
  • How to Become an Aviation Structural Mechanic
  • Advancement Prospects
  • Job Description Example

Aviation structural mechanics are responsible for the maintenance and repair of aircraft structures. They work closely with engineers to design, build, and test new aircraft parts and components. Their job is to ensure that these parts and components meet safety standards and can withstand the stresses of flight.

Aviation structural mechanics also commonly perform routine inspections on existing parts and components to make sure they’re still in good condition. This helps prevent problems before they happen and ensures that planes stay safe to fly.

Aviation Structural Mechanic Job Duties

Aviation structural mechanics have a wide range of responsibilities, which can include:

  • Installing aircraft parts according to manufacturer specifications and FAA regulations
  • Inspecting aircraft parts for defects or damage, replacing parts as needed, and repairing damaged areas
  • Performing routine maintenance tasks on aircraft structures and systems, such as replacing fasteners and lubricating bearings
  • Repairing damage to aircraft structures such as wings, fuselages, tails, landing gear, control surfaces, fuel tanks, engine mounts, and bulkheads
  • Maintaining records of work performed on each aircraft in order to track maintenance schedules and identify potential problems before they occur
  • Installing interior components such as seats, panels, galleys, lavatories, entertainment systems, and lighting systems
  • Repairing or replacing aircraft parts such as wings, fuselage sections, landing gear, tires, brakes, flaps, canopies, doors, etc.
  • Inspecting aircraft structures for signs of wear or damage such as corrosion or dents
  • Repairing or replacing components such as hydraulic lines, fuel lines, wiring, hydraulic pumps, and hydraulic cylinders

Aviation Structural Mechanic Salary & Outlook

Aviation structural mechanics’ salaries vary depending on their level of education and experience, the company size and geographic location.

  • Median Annual Salary: $53,500 ($25.72/hour)
  • Top 10% Annual Salary: $95,000 ($45.67/hour)

The employment of aviation structural mechanics is expected to grow faster than average over the next decade.

As aircraft become more complex, there will be a greater need for aviation structural mechanics to repair and maintain these machines. In addition, the increasing use of composite materials in aircraft structures will require these workers to ensure that these materials are properly installed and maintained.

Aviation Structural Mechanic Job Requirements

Aviation structural mechanics typically need to have the following background:

Education: Most employers require aviation structural mechanics to have a minimum of an associate’s degree in aeronautical engineering or a related field. Some employers prefer candidates who have a bachelor’s degree in aeronautical engineering. Courses in aeronautical engineering include topics such as aerodynamics, aeronautical engineering design, propulsion, structures, thermodynamics and flight mechanics.

Training & Experience: Most aviation structural mechanics will receive on-the-job training from their new employer after they are hired. This training will help the new employee learn the specific procedures and practices of the company. It will also help them learn how to use the equipment and tools they will need to complete their job duties.

Aviation structural mechanics can also receive training through the military. The U.S. Navy, Army and Air Force all offer aviation mechanic training programs. These programs can last from a few months to a year and will teach you the skills you need to become an aviation mechanic.

Certifications & Licenses: Certifications are not generally required for this role. However, obtaining certifications can improve an aviation structural mechanic’s chances of finding a competitive job and increasing their earning potential.

Aviation Structural Mechanic Skills

Aviation structural mechanics need the following skills in order to be successful:

Machining: Machining is the ability to operate and maintain machines that cut, shape or form materials. Aviation structural mechanics use machining skills to work with tools like lathes, milling machines and drill presses. They also use these skills to maintain and repair the tools.

Welding: Welding is the process of joining two pieces of metal together. Aviation structural mechanics use welding to repair and build aircraft. They learn to use several types of welding processes, including arc welding, gas welding and resistance welding.

Fabrication: Fabrication is the ability to create something from scratch. Aviation structural mechanics use fabrication skills to build and repair aircraft parts. They use fabrication skills to build tools and equipment, too.

Inspection: Inspecting the work of others is an important part of any job, and it’s especially important in a job that involves maintaining aircraft. Aviation structural mechanics use inspection to ensure that the aircraft they work on are safe and ready to fly. They also use inspection to identify any issues that may arise during the course of a project.

Mechanical drawing: Aviation structural mechanics use mechanical drawing to create and interpret diagrams of aircraft parts. They use this skill to identify parts, determine the best way to repair them and create repair plans. They also use this skill to create parts, as they use mechanical drawing to create parts from scratch.

Aviation Structural Mechanic Work Environment

Aviation structural mechanics work in hangars, aircraft assembly buildings, and other industrial settings. They use a variety of hand tools, power tools, and machines to repair, replace, and modify aircraft structures and parts. They also work with chemicals and other hazardous materials, which require the use of personal protective equipment, such as gloves, goggles, and respirators. Aviation structural mechanics typically work a standard 40-hour week, but they may work overtime, weekends, and holidays to meet deadlines or to respond to emergencies. The work can be physically demanding, and aviation structural mechanics must be able to lift heavy objects and work in awkward positions. They also must be able to work in noisy environments and be able to tolerate the fumes and odors from the chemicals and other materials they use.

Aviation Structural Mechanic Trends

Here are three trends influencing how aviation structural mechanics work. Aviation structural mechanics will need to stay up-to-date on these developments to keep their skills relevant and maintain a competitive advantage in the workplace.

The Need for More Technical Skills

The aviation industry is becoming increasingly technical, which is leading to a greater need for structural mechanics who have the necessary skills to repair and maintain aircraft.

As airplanes become more complex, structural mechanics will need to be able to not only understand how they work, but also how to fix them when they break. This requires a deep understanding of the engineering behind aircrafts, as well as the tools and materials used to make repairs.

Aerospace Manufacturing Will Continue to Grow

The aerospace manufacturing industry is growing rapidly, and this trend is expected to continue in the years to come. As more companies enter the market, there will be an increased demand for skilled workers who can help build and assemble aircraft.

Aviation structural mechanics are in high demand because they have the skills needed to assemble and maintain aircraft components. By learning how to work with different types of materials, such as metal, plastic, and fiberglass, they can prepare themselves for a successful career in aerospace manufacturing.

More Collaboration Between Structural Mechanics and Other Disciplines

The aviation industry is constantly evolving, and structural mechanics are playing an increasingly important role in its development.

As aviation becomes more complex, structural mechanics will need to collaborate with other disciplines, such as design and manufacturing, in order to create structures that are both strong and lightweight. This requires a deep understanding of the principles behind each discipline, as well as the ability to communicate effectively with team members.

How to Become an Aviation Structural Mechanic

A career as an aviation structural mechanic can be both rewarding and challenging. It’s important to consider all the aspects of this job before you make a decision.

One of the most important things to think about is where you want to work. Do you want to stay close to home or travel around the world? Do you want to work for a large company or a small one? Do you want to work on commercial aircraft or military planes? There are many different options available, so take some time to research them all.

You should also think about what type of work you want to do. Do you want to specialize in certain areas, such as welding or metal fabrication? Or would you rather be more generalist and work on a variety of projects? Again, there are many different options available, so take your time to find the right one for you.

Finally, it’s important to have the right skills and qualifications for this job. Make sure that you have the necessary training and certifications to perform the tasks required by this position.

Related: How to Write an Aviation Structural Mechanic Resume

Advancement Prospects

Aviation structural mechanics are able to advance their career by taking on additional responsibilities. As they gain experience, they may be able to lead a team of mechanics or take on a management role. In addition, those who have a strong understanding of the aviation industry may be able to move into a sales or marketing position.

Aviation Structural Mechanic Job Description Example

The [CompanyX] is looking for an Aviation Structural Mechanic to join our team. As an Aviation Structural Mechanic, you will be responsible for the maintenance of aircraft structures and systems. You will be required to perform a variety of tasks, including but not limited to:

-Inspecting aircraft structures and systems

-Repairing aircraft structures and systems

-Replacing aircraft structures and systems

-Installing aircraft structures and systems

The ideal candidate will have previous experience working on aircraft structures and systems. He or she will be able to work independently and as part of a team. The ideal candidate will also be able to read and interpret aircraft maintenance manuals and blueprints.

Duties & Responsibilities

  • Comply with all safety regulations and policies
  • Read and interpret blueprints, technical drawings, schematics, or computer-generated reports
  • Inspect completed installations and observe operations to ensure conformance to design and equipment specifications and compliance with operational and safety standards
  • Investigate complaints received from operators or customers, and determine the cause of the problem
  • Test installed systems or components using appropriate testing equipment
  • Plan layout of aircraft sections and related mechanical components
  • Modify or repair aircraft structures, functional components, or systems, following engineering instructions, using hand tools, power tools, machines, and equipment
  • Assemble and install electrical, plumbing, mechanical, hydraulic, and structural components and accessories, using hand tools and power tools
  • Set up and operate ground support and test equipment to perform functional flight tests of aircraft systems
  • Collaborate with engineers, technicians, and others to resolve maintenance problems
  • Keep records of time, materials, and other data to document each phase of a project
  • Perform administrative duties such as maintaining work logs and documentation

Required Skills and Qualifications

  • High school diploma or equivalent
  • Completion of aviation structural mechanic course or equivalent experience
  • 3+ years experience as an aviation structural mechanic
  • Thorough understanding of blueprints, technical manuals, and other engineering drawings
  • Ability to use hand tools, power tools, and other equipment necessary to perform job duties
  • Physical ability to lift 50 pounds and work in confined spaces

Preferred Skills and Qualifications

  • Associate’s degree in aviation maintenance technology
  • 5+ years experience as an aviation structural mechanic
  • Leadership experience
  • Experience with computerized maintenance management systems
  • FAA Airframe and Powerplant certification

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